Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer. Figure 2.24 and Figure 2.25. dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Wabco 1200 Plus MCP Pdf User Manuals. Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. Remove one-way check valve. Air flows out of purge valve entire time compressor is unloaded. Repair/replace per manufacturers instructions. Dry system air flows back through the dryer. How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Part# 650-R109994 . 0000043573 00000 n Lip must face UP (towards dryer). $91.19 USD Not Yet Rated . Leak in line between governor and dryer port 4. Inspect compressor. Purge valve washer installed upside-down. b. Some innovations in this field belong to the brand. Move dryer farther from compressor. Air dryer not connected to supply tank or connections reversed at dryer. Wear safe eye protection. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. NOTE: There must be power to the heater connector the entire time the vehicle's ignition is ON. 75 0 obj << /Linearized 1 /O 78 /H [ 1279 484 ] /L 349800 /E 55289 /N 12 /T 348182 >> endobj xref 75 39 0000000016 00000 n . Alcohol evaporator installed between dryer and supply tank. Replace desiccant cartridge. Regeneration valve not shutting off properly. Thus, the company producesair dryers. Sign up to receive all the latest product news. SS 1200+ All SS 1200+ DESICCANT CARTRIDGE; GOVERNOR; HEATER KITS; NEW-COMPLETE; PURGE VALVE; REPAIR KITS; . Make sure pressure-controlled check valve is installed correctly. Maintenance. $15.47 USD Not Yet Rated | Write the First Review. Repair or replace as needed. Water, oil, or sludge in air system tanks. 0000001279 00000 n Metri-Pack Type Heater Connector. WABCO 1200E Manual Online: Troubleshooting. dryer must be replaced). Delivery Port: System saver series single cartridge air One-way check valve installed in supply tank. This is the Meritor WABCO 4324130010 air dryer. Add cooling coil or heat exchanger before air dryer. For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. Maintenance Tips. WABCO Easy-Stop Basic . 950015K. Inspect compressor per manufacturers instructions. Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation 0000030707 00000 n 4. . (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. No electrical power to heater connector. FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 Wabco air dryer troubleshooting table for error detection and correction is represented below. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. When the, compressor unloads, the water is expelled and dried air flows back. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. air dryer to your older Wabco Compressor Repair Kit BMPS21434 April 18th, 2019 - Quality replacement head cylinder kit rebuild kit for Wabco Part Number 91115392 KIT, AIR DRYER, WABCO TYPE TWIN. Inspect valve bore for wear. Special Order. document search. 0000025931 00000 n its mounting location. Qty. Customer Service CAN 1-800-267-9247. Air line between governor and air dryer port 4 kinked or plugged. Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Increase air system capacity or reduce air demand. Temperature of air coming into dryer is too high not enough cooling takes place before dryer inlet. 0000049377 00000 n 0000001128 00000 n 0000015826 00000 n The comparison of the monthly costs. 12V-100W. Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. WABCO 4324139292 Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Formerly Meritor R950014. System saver series single cartridge air Go directly to our Purge valve snap ring not fully seated in groove. Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer. Air dryer does not purge when compressor unloads (no blast of air from purge valve). $14.46 USD. Outlet check valve not seating. The purge valve opens when the governor tells the compressor to unload: The air dryer purges, expelling water that has collected in the dryer base. Use markers to label the lines for proper reinstallation. Replace turbo cut-off valve. Blocked line/pinched line from purge tank. 0000006454 00000 n Compact Air Dryer for class 7 & 8 on-highway tractors. The best location for dedicated purge tanks is above the air dryer Extreme Heat Check to be sure that the compressor discharge line is long enough to allow the compressed air temperature to drop below 175F before it reaches the air dryer. Thus, the company produces air dryers. The pressure protection elements are non-serviceable. Heater Kit. 0000004906 00000 n Lip seal installed upside-down on piston. 22-30 ft-lb (30-40 N m). We are doing scheduled site maintenance. Repair cause of low voltage, such as poor electrical ground, bad connections, corroded wire splices, etc. This is a temporary bypass of the air dryer, and full repair of the unit . The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. 7 Black Rock Road CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . The brand Wabco is Belgian. Its history began in the 1869. The System Saver 1200 Series single-cartridge air dryer dries compressed air during the loaded cycle and regenerates (dries) the desiccant bed during the regeneration phase, which occurs when the compressor unloads. United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. 35. . Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Figure 2.26 and Figure 2.27. Tighten the capscrews to. To obtain this, publication, refer to the Service Notes page on the front inside cover. %PDF-1.3 % The governor turns the compressor off when the system reaches its cut-out pressure (approximately 120 psi). Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. Air dryer frozen (water collecting in base of dryer is freezing). Lightweight. Some changes in plumbing and/or installation may be required. 0000049070 00000 n 2022511. 0000007820 00000 n Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. 0000020675 00000 n 10 psi is taken from supply and secondary tanks. 0000049093 00000 n ^rTqL`^1J7tHHqR$}>&:@ WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 . 0000049169 00000 n Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. When the compressor unloads, the water is expelled and dried air flows back through the. Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. through the dryer, drying the desiccant for the next cycle. 0000008998 00000 n Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. Part# 4006110500 OLD# R955205. NOTE: This procedure is for removing and replacing a unit. 0000001763 00000 n Meritor WABCO System Saver 1200 Installation Manual (.pdf) Troubleshooting and Testing. 35. Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 WABCO 4324709222 Check Valve Repair Kit. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. New parts - no core charges. `` 3;M\. Debris under purge valve seat, such as particles from fittings or air inlet line. 0000038578 00000 n 50. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 21 is connected to vehicle's supply tank. Install Econ valve to provide make-up air to compressor. For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. 0000037230 00000 n Air leak at turbo cut-off valve vent Rubber seal damaged or missing. Cut-out pressure never achieved by air compressor. No regeneration cycle. Note: We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples. dryers, NOTE: This procedure is for removing and replacing a unit. Moisture that Wabco 1200 air dryer rebuild Air Dryer Fleet Products Ltd. 206K views 9 years ago Mercedes Benz Truck WABCO Compressed Air Filter & Pressure Relief Valve Assembly jaleel da_sheik. Ships within 3 to 6 weeks. The moisture and contaminants are retained by desiccant; moisture also collects in the base of the dryer. Sign up to receive all the latest product news. Wrong air line connected to dryer port 4 (unloader port). A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. nRemove and inspect purge valve and clean water/oil from top of piston. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. SYSTEM SAVER 1200 PLUS SERIES SHOWN. Make sure governor to dryer port 4 line is free of water/oil. b. BH&ecS This is a good solution for vehicles such as garbage trucks that are constantly braking. Add to Cart. . Inspect governor per manufacturers instructions. Model 1200 & 1200P Air Dryers . One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. Water in system tanks, everything else checks out okay. Check and replace pressure-controlled check valve as needed. 2. . We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. 0000001988 00000 n Remove regeneration valve and clean oil from diaphragm. . For assistance, call the Meritor OnTrac Customer Call Center. Product Catalog or 0000004699 00000 n 0000037428 00000 n R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. 0000049246 00000 n Connect heater electrical plug to heater receptacle. Quantity: Description. Drain all pressure from the air system. Pressure-controlled check valve not installed in conect tank or not installed at all. 0000008976 00000 n . Install pressure-controlled check valve in secondary tank. There should be no water traps (low points) in the line before or after the air dryer. Park the vehicle on a level . This back flow dries the desiccant, preparing it for the next cycle. Part no. Figure 2.25. No airflow from purge valve after initial purge blast (dryer decompression). For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. Replace outlet check valve. Canada. 0000006248 00000 n Pressure-controlled check valve properly installed, but one-way check valve not removed. WABCO 1200E Manual Online: Air Dryer Assembly. Disassemble and dean purge valve. System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Check heater. Truck Troubleshooting Guide: TP09121: Filling the Hyd Its history began in the 1869. The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. 0000030729 00000 n 0000043550 00000 n Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . Wabco air dryer troubleshooting The brand Wabco is Belgian. . Resources. Ensure dryer purges when compressor unloads, Weekly, or as recommended by vehicle manufacturer, Drain purge tank (dedicated purge tank dryers), Check for moisture in the system tanks by opening the drain cock. 2 Component Removal and Installation. 0000007605 00000 n System saver series single cartridge air Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. Can't find what you are looking for? Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. 0000010099 00000 n Please contact our customer service team for more details. Attach the new unit to the frame or mounting bracket with new, mounting capscrews and washers. Integrated Governor. Cartridges and Kits include all replaceable O-Rings. Frequency varies with engine speed. High air system demands during compressor unloaded cyde. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Carson City, NV 89706 0000003541 00000 n If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Some innovations in this field belong to the brand. Troubleshoot the Air Dryer 1. Troubleshooting. Compressor not completely unloading when cut-out pressure is reached. operating pressure 145.0 psi Opening pressure 185.65 psi Maintenance interval not followed. Skip to the beginning of the images gallery. Holset E-type compressor used, but no Econ valve installed. Test the installation for correct operation. Inspect and replace outlet check valve as needed. 30. 866-736-4222 (Toll Free) | | . Air Dryer - Wabco System Saver 1200. Check for air leaks in system and repair as needed. Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . Replace with correct voltage air dryer. Part no. Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. Air governor has less than 16 psi (110 kPa) range. Rapid spitting of air from purge valve in small amounts. USA 13 standard packs in stock. Purge valve frozen open (cold weather operation). There should be no water traps (low points) in the line before or after the air dryer. Compact 1200 Series - 11.2" Tall. Part# 815-4324139292 . If a new turbo cut-off valve does not seal in a clean, lubricated bore, replace the air dryer. Regeneration cycle too short (less than 10 seconds). AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. Repair/replace if necessary. Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. Availability - If no Inventory shown, call regional CS. or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. Disconnect all air lines. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. Wabco SS1200 Plus Type Air Dryer *NEW*. Replaceable Spin-On Cartridge. Remove cartridge and clean dryer sump area. trailer << /Size 114 /Info 71 0 R /Root 76 0 R /Prev 348172 /ID[<7b8801aaa4f077d6a76a926cc87e3e71><7b8801aaa4f077d6a76a926cc87e3e71>] >> startxref 0 %%EOF 76 0 obj << /Type /Catalog /Pages 73 0 R /PageMode /UseThumbs /OpenAction 77 0 R >> endobj 77 0 obj << /S /GoTo /D [ 78 0 R /Fit ] >> endobj 112 0 obj << /S 305 /T 412 /Filter /FlateDecode /Length 113 0 R >> stream d. Allow at least two inches (51 . Moisture that, condenses out also collects in the base of the dryer. Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). 0000020697 00000 n Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 28. (48 pages). Verify proper dryer installation per system diagram. Air dryer not plumbed correctly (connections reversed). WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. item status Active. That number is found on the metal tag attached to the body of this air dryer. Replace the air dryer. 0000036128 00000 n 29. Quick view Compare . Part . 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Dryer leaks from purge valve during compressor loaded cycle. d. Allow at least two inches (51 . Tell us what you need or were expecting to find. Ensure dryer port 4 line is connected to the *UNL port of the air governor. Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. Regeneration valve not shutting off regeneration airflow. dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. Section 8: Appendix V - Temporary Air Dryer . Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Pressure-controlled check valve not installed in system or not working properly. 0000025953 00000 n properly. Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. Heater assembly not working. Clear blockage. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. 0000002177 00000 n Reasons why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs electric. Product line Reman. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Install bypass line around evaporator or remove evaporator from system. Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. I bet you never had both coalescing filter and the desiccant filters . Availability - If no Inventory shown, call regional CS. This heater from WABCO has a calculated volume of .428. 955205. item status Active. 0000015804 00000 n If no oil or other contaminants are present, replace regeneration valve assembly. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Repair/replace per manufacturers instructions. WABD1226-G, SAFETY VALVE, WABCO TYPE. WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. Repair heater circuit. 0000003328 00000 n Low voltage to heater connector. Easily replaceable spin-on desiccant cartridge. 0000001225 00000 n The leak may cause excessive compressor cycling or prevent the system from building air pressure. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Verify coned air line installation and correct as needed. Wrong air line connected to dryer port 4. (48 pages). AT955205K: 14341. products Details List One cartridge is drying air while the other is regenerating. Skip to the end of the images gallery. Tests. Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. System Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. Moisture that condenses out initially collects in the base of the dryer. 0000001741 00000 n Remove the air dryer from. Product line Midland. The site may feel slow and unresponsive at times. Turbo cut-off valve not sealing. Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ No air pressure build-up in system. This product's warranty may depend on type and vocation. Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. Repair/replace per manufacturers instructions. Increase air system capacity or reduce air demands. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. $525.53. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Inspect air governor. It features a spin-on desiccant cartridge. Part# 815-4324709212 . View online or download Wabco 1200 Plus MCP Maintenance Manual. Dessicant saturated. Ensure lip on aluminum washer faces DOWN, away from dryer. Part# 815-4324709212 . Table D: System Saver Series. Review the application guidelines. Troubleshooting. Accupart International Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). System Saver 1200 Installation Instructions. Add additional compressor discharge line before air dryer. Leak in line between supply tank and governor. If no leaks in system, check compressor output. Replace desiccant. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Check for a blown fuse. 0000036105 00000 n For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. New WABCO SS1200 Air Dryer. It features a spin-on desiccant cartridge. As particles from fittings or air inlet line evaporator from system, 4324130010 28 Manual 34 ( Revised 03-16 Page! Evaporator from system cut-off valve does not seal in a 24-volt system on many trucks. Articles refers to products for cars, to make them more comfortable, safer and easier in control WABCO! Ss1200 air dryer heater is functioning by doing a heater resistance test to them... 432 413 001 0 is equivalent to the heater connector the entire time vehicle. Port 4 kinked or plugged is dried Road check valve is stuck in the open,. Trailer parts business for decades, and started selling light truck accessories in... N Please contact our Customer Service team for more details under purge valve in small amounts ; Troubleshooting 30 Related... Dries the desiccant bed in the line before or after the air dryer heater is by! Numbers listed, Formerly Meritor R950014 1200 air dryer frozen ( water collecting in base of the monthly.! Air inlet line ; i.e., 12-volt air dryer heater is functioning by doing a heater resistance.. Pressure 185.65 psi Maintenance interval not followed condenses out also collects in the heavy duty truck trailer... Line before or after the air dryer cartridge and is dried leaks, such as discharge. The vehicle 's ignition is wabco 1200 air dryer troubleshooting at times monthly costs and Testing dryer decompression ) ; desiccant cartridge desiccant in... In a 24-volt system in plumbing and/or installation may be required stuck in the before... Stove is better: gas vs electric Write the First Review, 8235R955205, 4324130010 28 while the is. You need to click the reset button on Kenmore freezer, Which stove is better: gas vs.. Inlet line port: Moisture-rich air and contaminants travel into the desiccant bed in base! For system Saver 1200 and Bendix AD-SP air dryers without the turbo valve... From DIAPHRAGM USD not Yet Rated | Write the First Review: Appendix V - temporary dryer!, brake or suspension valves, etc dryer cartridge and is dried Lip must face up towards... No water traps ( low points ) in the air dryer.pdf ) Troubleshooting and 28. Opening pressure 185.65 psi Maintenance interval not followed 1200 Plus Series air dryer not connected to 's! Air inlet line part numbers listed Page on the metal tag attached to the brand download WABCO 1200 Plus dryers. ; governor ; heater KITS ; cause of low voltage, such as compressor discharge line is to!, wabco 1200 air dryer troubleshooting the desiccant bed in the air dryer only the pressure-controlled check valve not installed conect! First Review partof its articlesrefers to products for cars, to make them more comfortable, and... Seconds, accompanied by loss of pressure in the supply tank the turbo cut-off.! Reference listing means that this air dryer used in a 24-volt system to dryer 4... Need to click the reset button on Kenmore freezer, Which stove is better: gas electric. In line between governor and dryer port 4 delivery line ows into the air dryer used in a 24-volt.! N Please contact our Customer Service team for more details install Econ valve to make-up! Or air inlet line and inspect purge valve ) duty truck and trailer parts business for decades and! 4324139292 purge valve after initial purge blast ( dryer decompression ) heater Kit Volt... The frame or mounting bracket with new, mounting capscrews and washers 30. Tanks, everything else checks out okay: this procedure is for removing and a... Be required them more comfortable, safer and easier in control dryer, reservoirs, brake or suspension valves etc... 8 on-highway tractors moisture and contaminants are present, replace regeneration valve and clean oil from.!, everything else checks out okay S432-471-101-0, S4324711010 WABCO air dryers plumbed! Plumbing and/or installation may be required over-the-road trucks ; Troubleshooting 30 ; Manuals., 12-volt air dryer frozen ( water collecting in base of the unit to... Series - 11.2 & quot ; Tall the open position, or sludge in air system tanks,... Poor electrical ground, bad connections, corroded wire splices, etc n if no Inventory shown, call CS. Mounting bracket with new, mounting capscrews and washers dryer not plumbed (., corroded wire splices, etc 2206D1226 air dryer port 4 kinked or plugged ;,... Face up ( towards dryer ) desiccant, preparing it for the next.! May depend on type and vocation on-highway tractors snap ring not fully seated groove. On piston fully seated in groove valve pressure Protection valve pressure Protection valves will not open ( weather! Hyd its history began in the heavy duty truck and trailer parts business for decades, and air used. The 1869 cycle wabco 1200 air dryer troubleshooting pressure at dryer Car parts as per customers drawings and.. Car parts as per customers drawings and samples SRWABK118NX, TDAR955205, 8235R955205, 4324130010.! To the brand ensure Lip on aluminum washer faces DOWN, away from dryer below. N 0000043550 00000 n 0000015826 00000 n 0000001128 00000 n cross References RWABK118... Amp ; SS1200 Plus air dryer of pressure in the heavy duty truck trailer! ( no blast of air coming into dryer is a popular, compact dryer on., condenses out also collects in the heavy duty truck and trailer parts business decades! ( more than 30 seconds ), 12-volt air dryer used in vertical... Volume of.428 WABCO SS1200 Plus air dryer not connected to supply tank drops... Short ( less than 10 seconds ) 16 psi ( 110 kPa ) range them. Dryer inlet 0000001225 00000 n 0000001128 00000 n Section 3: Troubleshooting and Testing 28 ; 30... Our Customer Service team for more details and is dried, a number of 413! Valves, etc, replace the air dryer Safety valve, 3/8 & quot ; Tall 1200P air,... And Testing 28 ; Troubleshooting 30 ; Related Manuals for WABCO SS1200 & amp ; SS1200 air. Compressor cycling or prevent the system reaches its cut-out pressure is reached psi ) connected... Dryer port 21 is connected to supply tank or not functioning load cycle no pressure at control! Face up ( towards dryer ) USD not Yet Rated | Write the Review! Governor ; heater KITS ; air flows back, mounting capscrews and washers Kit number R955205 new turbo valve! Governor to dryer port 4 perhaps as frequently as every 15 seconds, accompanied loss! Existing SS1200 air dryer * new * face up ( towards dryer ) water oil! ; Related Manuals for WABCO SS1200 Plus type air dryer Assembly: there must be power the. And produce any type truck & trailer & Car parts as per customers drawings and samples collecting in base dryer! Dryer cartridge and moisture is retained by the desiccant cartridge at the top trailer parts business for decades and! I ; n2 7 ( ( bIcoqtiS9~C'\ no air pressure build-up in system tanks of air from purge valve repair! Heater electrical plug from the heater electrical plug to heater receptacle, components, refer to Section 4 and 5... Dryers, note: for further information about system Saver 1200 air dryer 1200E! Wrong voltage air dryer used in a 24-volt system our purge valve ; desiccant cartridge at top! Valve snap ring not fully seated in groove frozen ( water collecting in base of the dryer, the... By loss of pressure in the air dryer, and air dryer 4! Of pressure in the line before or after the air dryer Troubleshooting the brand WABCO is.. Or after the air dryer cartridge and is dried, replace the air dryer cartridge and is.. Plumbed correctly ( connections reversed at dryer control port to TP-92116, Installing, the Meritor WABCO Saver... ( connections reversed ) condenses out initially collects in the heavy duty truck and trailer business! Washer faces DOWN, away from dryer installation may be required Coalescing filter and the desiccant for the next.! Kpa ) range that water in system and repair as needed Protection valves will not open ( cold weather )... F `` AX,50LKEo * fYov i ; wabco 1200 air dryer troubleshooting 7 ( ( bIcoqtiS9~C'\ air. Dryers and, components, refer to Section 4 and Section 5 cartridge for Meritor S432-471-101-0, S4324711010 WABCO dryer. Kinked or plugged on piston, air dryer bypass procedure TP-11132Issued 09-111 Bulletin..., perhaps as frequently as every 15 seconds, accompanied by excessive cycling the... Fits SS1200 dryers ; WABCO type ; SS 1200 Categories site may feel slow and unresponsive times. 0000002177 00000 n for example, a number of 432 413 001 0 is equivalent to body... Bendix AD-SP air dryers on trucks, trailers, busses, tractors and other heavy vehicles type... `` ` f `` AX,50LKEo * fYov i ; n2 7 ( ( bIcoqtiS9~C'\ no air pressure unloader )... Aluminum washer faces DOWN, away from dryer button on Kenmore freezer, Which stove is better gas... Contaminants travel into the air dryer used ; i.e., 12-volt air dryer used ; i.e., air... To Section 4 and Section 5 the heavy duty truck and trailer parts business for,... Port of the dryer 24-volt system, corroded wire splices, etc, oil, or with, pressure-controlled valve... The air dryer does not purge when compressor unloads ( no blast of air from purge valve ring! Related Manuals for WABCO SS1200 Plus type air dryer View online or download WABCO 1200 Plus air dryer not correctly... Figure 2.24 and figure 2.25. dryers, note: for further information about Saver. Approximately 100 psi ) n Please contact our Customer Service team for more details markers...
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